Woodworking Machinery
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USED CMS CNC ROUTER NC-PMC18-ATC/63- DOORS
Heavy duty Through feed CNC Door Processing Centre. Complete with bar code equipment. This very modern machine has been built and specified for manufacture of flush door sizing, apertures locks and recessing.
Manufactured 2001
STRUCTURE: mobile bridge
AXES STROKE:
X = 3500 mm
Y = 2200 mm
Z = 400 mm
V = 1.070 mm (positioning pods)
Quick positioning speed:
36000 mm/min
36000 mm/min
10000 mm/min
4.000 mm/min
WORKING PLANE:
- n. 1 special table complete with pods, rollers and reference stops n. 20 pods with vertical movement
WORKING UNITS:
n. 1 working head type "ATe" with automatic tool change
HSK 63 connection - motor power of 13 kW at 18,000 r.p.m. -liquid cooled
Tool changing magazine: 12 places
- n.1 horizontal motor with double exit having index positioning over 3600
- power of 4A kW at. 18.000 r.p.m.
STATIC FREQUENCY CONVERTER
n.1 of 22 Kw - rotation speed from 1.000 to 18.000 r.p.m.
NUMERIC CONTROL:
OSAI type 10/565 (Digital) OP LINK - 420 Mb memory with integrated Ethernet card
Operating panel and 10A" TFT colour video mounted onto mobile trolley
Metric data input
ACCESSORIES:
- N. 12 toolholders HSKl63 complete with collets ETS/40
standard equipment
Bar code reader
AUXILIARY SYSTEMS:
- No. 2 dry type vacuum pumps at 100 mc/h each
- Electrical cabinet placed on the machine right side - protection degree IP54 - complete with
air conditioner and tool dynamic control device
- Safety devices around the machine
- Push-button panel, for the functions of Emergency-Start-Stop
- compressed air feed pressure: 6 kg/cm2
A)
Two motorised roller groups with inclined rollers for piece loading and unloading, with the
following features:
- length 2,500 mm.
- width 1,300 mm.
rollers PVC coated
roller pitch 150 mm.
roller speed fixed
transmission to the rollers by a small belt.
The loading roller group will be also equipped with a side reference which can be manually
positioned for door alignment.
B)
Angular transmission with two exits for the HSK 63 shank on the automatic tool-changing electrospindle.
The revolving device on the working unit makes it possible to direct the transmission by program over 360 degrees stepless in the X-V plane, through an NC controlled axis.
This assembly is used for milling, drilling and cutting by blade, needing a horizontal work
axis with NC operated orientation.
1st exit: tools with cylindrical shank having 16 mm max. diameter (ETS/25 type collet).
2nd exit: tools with cylindrical shank having 10 mm max. diameter or blade of max. 200 mm
diameter.
Maximum revolution speed: 9,000 rpm.
C)
Remote diagnosis.
SOFTWARE:
CMS WINTOOLS PARAMETRIC + CMS WINPROD
Software training - 5 days
(Travel & Accommodation expenses at customers cost)
ELECTRICAL FEATURES:
voltage: 400 Volts ± 5% / 50 Hz
NOTE the three-phase distribution system at the customer's premises must:
1. be provided with a type-B, differential selector switch, with 0.3 A differential
current.
2. have the star centre to the ground, If not, the customer shall provide for a
secondary, earthed star-to star transformer, placed on line (before) our control
board.
MACHINE COMPLIES WITH CE STANDARDS
TRAINING:
Dated 25/05/00 Page 3 00/CMS/Ahmarra/00357
Programming and use of machine and NC 5 days at CMS Factory, excludes travel and
accommodation costs for your people.
Restarting (separate from installation) 4 days at your site.
INSTALLATION AND COMMISSIONING:
Executed by 2 technicians 3 days at your location.
DOCUMENTATION:
- N. 1 installation, use and maintenance manuals in English
- N. 1 programming manual for NC in English
- N. 1 manual for the use of NC in English
Pictographs for electrical control plates.
NC messages in ENGLISH.
EXCLUDED FROM SUPPLY
Electrical, pneumatic and hydraulic works, masonry and any fittings needed to install and
commission the machine, tools and consumable material.
Loading and unloading equipment, transport and labour.
Anything not expressly mentioned hereby.
Validity
30 days
eMS S.p.A. is certified according to ISO 9001 QUALITY SYSTEM
e MS Is certified Quality System
ISO 900 1 _cert N° 0663JO
STRUCTURE AND CARRIAGE MOVEMENT
02)
PM Structure (single rack)
CNC machining centre of the MOBILE BRIDGE type.
This is made up of a self-supporting machine bed and a mobile portal in welded and stabilised
steel giving it strength and solidity.
The longitudinal movement (X axis) is made by the mobile portal which runs on the machine
bed. The transversal movement (Y axis) is made by the carriage which runs on the portal,
and on which the Z vertical movement carriage is mounted.
The carriages run along wide section, interchangeable inserted guides which are hardened
and ground, through four-way track bearings with ball recirculation. The movement of the Y
and Z axes is controlled by AC brushless type servomotors, together with high precision
reduction units which work precision recirculating ball screws with preloaded screws nuts.
The movement of the mobile portal is guaranteed by a precision rack, hardened and
ground, on which a precision pinion meshes, which is worked by a precision reduction unit
connected to an AC motor for driving longitudinally.
The movement along the Z axis of the work unit is aided by pneumatic cylinders that balance
the weight of the parts in movement.
An automatic brake is included to stop the carriage movement in case of a sudden black-out.
WORKING PLANES
03)
The working plane is made by two parallel lines of pods and by a motorised roller.
A line of pods is fixed; the second line can be positioned by means of a NC controlled axis,
with a centre distance, as to the fixed line, from a min. of 310 mm to a maximum of 1.380 mm
(the distance is calculated compared to the external side of the pods).
The pods have rectangular shape (80 x 146 mm) and are placed at a centre distance of 220
mm so as to place, between the pods themselves, the motorised rollers which allow the
positioning of the raw pieces on the table.
The motorised rollers have three different positions:
1st position: 10 mm over the working plane; it allows the loading and unloading of the
pieces;
2nd position: 10 mm underneath the working plane; it allows the support of the "inner
door parts" (slotting) at the end of the cutting;
3'd position: 120 mm underneath the working plane; it allows the unloading of the
"inner door parts" (max. thickness 57 mm) and the machining of the
edges on all the long side with horizontal motor
The pods are 26 (13 for each line). 20 of which have an independent pneumatic vertical
movement (stroke 65 mm) for their selection by means of M codes.
The pods are cleaned by compressed air at each cycle.
Underneath the motorised roller there is a conveyor for waste unloading.
Reference stops
 to the side of the fixed pods line, there are 6 sinking reference cylinders, integral with the
roller; a fixed reference bar lets the loaded raw piece line up correctly, before the starting of
the reference cylinders themselves;
 for the frontal reference of the raw pieces there are two reference stops which guarantee
the positioning of the raw pieces.
These stops can be positioned along the Y axis from +120 mm up to +420 mm as to the
side reference.
The raw piece can protrude on all sides up to 30 mm.
WORKING UNITS
04)
ATC working unit
Working unit made up of a power electrospindle with automatic tool-changer and
equipped with a tool magazine placed on the head front.
An electrospindle with a strong shaft on which two pairs of preloaded bearings are mounted,
designed for high speed and performances.
The electrospindle is liquid-cooled.
Suction is carried out by means of a hood controlled by pneumatic cylinders, allowing positions
with different height.
This unit has an insertion stroke on a pneumatically controlled slide.
The static frequency converter constantly regulates the speed and rotational direction of
the electrospindle.
This unit is equipped with a copying device with pneumatic insertion allowing, when touching
the surface to be copied, to follow the piece changes during machining.
05)
Horizontal electrospindle with double exit having index positioning over 3600
- power of 4A kW
at. 18.000 r.p.m.
NUMERIC CONTROL
06)
Numerical Control OSAI, type S10-565
Main characteristics:
HARDWARE and SOFnNARE
 Modular structure made of:
- main CPU, PENTIUM 64-bit -166 MHz microprocessor with integrated coprocessor
- system's memory 16 Mbyte
 PC-based structure, owner operating system
 MULTIPROCESS: max. 4
 User's memory 680 Mbytes on hard disk
 Operating panel and 10A" TFT active-matrix video on mobile trolley
 Programme input (simultaneous to the machining):
- from keyboard
Dated 25/05/00 Page 7 00/CMS/Ahmarral00357
- from floppy disk
- from host computer (with RS-232 and LAN)
 Integrated Ethernet connection, NETBEUI and PATHWORKS protocols (only with CNC
Client)
OPERATOR'S INTERFACE
 Display of all operational data (programmes, positions, alarms, diagnosis, etc.)
 Wide possibilities of entering data for trial cycles, reference of work piece position, feed
velocity
 Graphic display with both locked axes and while moving for programme trial (DRY RUN)
 Simultaneous HELP using soft keys
 Machine plotter
AXES FEATURES
 Coordinate, auxiliary and pseudo axes
 Linear, rotating, rollover, diametric, gantry and dual axes
 Incremental measuring system with encoders and digital transducers (SERCOS)
 ZERO SHIFT dynamic correction of the actual axis position in real time
AXES CONTROL
Max. controlled axes: 16 as follows:
- 9 interpolated axes per process, 6 auxiliary point/point axes and 1 spindle
 Linear interpolation on all axes (rnax, 9)
 Simultaneous circular interpolation on 2 axes and linear interpolation on 5 axes
 Synchronized independent axes
 Axes shared by several processes
 Offset of axes backlash and screw errors
 Input/output increment (displacement): 0,001 mm
 LOOK AHEAD: dynamic precalculation of axes movement from 2 to 64 blocks
 JERK: controlled acceleration/deceleration with non-linear programmable curves
 HSM: SPLiNE generation of polynomial algorithms applied to machine geometry and
dynamics, Optional for non Cartesian geometries (3 axes)
PROGRAMMING
 Data input in mm (or in inches)
 Programming with polar and cylindrical co-ordinates
 Profile programming with compensation of tool radius and length
 Parametrical programming, parametrical subroutines
 Absolute or incremental programming
 GTL (Geometrical Technical Language) programming
 TCP (Tool Centre Point) programming
 Machining on inclined planes (spherical interpolation)
 Programme execution with profile ROTATION, MIRROR FUNCTION and SCALE FACTOR
 N, 10 freely programmable "zero-piece" points
 Limitation of working field and programming of protected areas
 Security routine and self-diagnosing on transducers, voltage, temperature and commands
memory
ACCESSORIES
- N. 12 toolholders HSKl63 complete with ETS/40 collets (collets diametre to be defined at
least 30 days prior to machine foreseen testing date).
- standard equipment
AUXILIARY SYSTEMS
08)
 A separate dust-proof cabinet is situated on the right-hand side of the machine in which
all the main electric and electronic parts for control of the machine are located. Protection
levellP54.
Air conditioning system fitted in the electric cabinet to keep internal temperature below
35°C.
 An electronic security device, "TOOLS DYNAMIC CONTROL", for displaying and checking
the rotation speed and the power absorption of the electro-spindle for each tool in use.
 Centralised compressed air system with filter assembly, pressure regulator, lubricator
and minimum pressure control.
As well as interlocking some auxiliary devices of the machine, this system can control, via
NC operations, any other equipment for clamping pieces, mobile locators etc.
 The carriages are greased by forced injection using the automatic centralised system,
with pressure and minimum tank level monitoring.
 Safety devices around the machine
 Push-button panel, for the functions of Emergency-Start-Stop
SOFTWARE:
09)
CMS WINTOOLS PARAMETRIC is a CAD/CAM PC-based software package specially
designed to generate work programmes for CNC machining centres.
It is the version that allows contour designing, generation of 2 Y, axes machining onto
designed contours and learning of 2-3 axes paths through a 2-30 digitising table, creation and
recalling of parametric patterns, editing of parametric models with access to complete GLC
language instruction set.
CMS WINPROD is a PC-based software package for handling sequences of CNC
programmes.
FACTORY FITTED 0PTION S:
A)
Numerical control type "GE Fanuc" Series 160i-MA + Full Digital axes movement
Hardware: CNC + PC
CNC structure
 ultracompact numerical control (110 mm) fitted behind the display
 Multiprocessor with Pentium" 133 Mhz
 Axes controlled by a dedicated CPU (1 CPU every 2 axes)
 64 Kb user's memory (can be increased up to 2Mb)
 Controlled axes: maximum 14 axes (12 interpolating) + possible increase up to 4
positioning axes
 Machining process: maximum 2
Structure of integrated PC
 Colour TFT 10.4" screen
 Pentium" MMX 166 MHz processor
 Ram 64 Mb, 3,2 Gb Hard Disk, 2 Mini slot ISA
 Industrial full key board (Vertical Lay Out)
 Windows 95/9B, NT compatible
 BODO-step PMC - command execution time: 0,085f,ls/step
 Operating panel linked to PMC by FANUC 1/0 LINK digital protocol
 1/0 modules with PROFIBUS DP LINK
 1/0 modules with 1/0 LINK
 N. 1 serial interface RS-232
 Interface for memory card
 Full-digital solution: FSSB link (Fanuc Serial Servo Bus) between controller and drives by one only cable in optical fibre
 Highly accurate interpolatlon thanks to encoders at 64.000 ppr integrated into the motors
Monitor display
 Display of multiwindows created by the constructor
 Communication windows between CNC and PMC
 Dynamic "Ladder" display
 "Life" display of parts requiring periodic replacement (i.e. life of back-up battery)
 Tool path graphics
 Display of position
 Self-diagnosis
 Display of output signals (NC ready, drives ready, etc.)
 Alarms
 Display of all executed operation
 Display of PLC messages for the operator
 Oscilloscope function for the wave monitoring of drives
 Information on machine maintenance
Main functions
 Standard drilling and milling cycles
 Handling of operating modes: MOl, JOG, EDIT
 Back ground editing
 Software end-of-stroke control before moving
 Circular interpolation by means of radius programming
 Linear interpolation
 Tangent speed control
 Compensation of screw reversal
 Tool offset
 Tool change control
 Axes controlled by PMC
 Tool compensation
 Programme re-start
NOTE: Additional electrical line needed by the integrated PC
An